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21 free articles· 5 guides · 16 gauge references

Guides & Wire Size References

In-depth articles for electrical engineers, electricians, and students: how AWG sizes are derived, conductor classes, circular mils, plus detailed per-gauge reference sheets with ASTM B258 and IEC 60228 tables.

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5 in-depth guides · Wire sizing fundamentals

Guides · Wire sizingAugust 4, 2026 · 5 min read

Circular Mils Explained: cmil, kcmil and MCM

What circular mils are, why the unit exists (to cancel pi in round-conductor area math), how to convert cmil to mm², and the difference between kcmil and the older MCM label on North American cables.

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Guides · Wire sizingAugust 4, 2026 · 7 min read

Why AWG and Metric Wire Sizes Never Line Up

12 AWG converts to 3.31 mm² but you cannot buy a 3.31 mm² cable. Why the two systems are fundamentally different, how to round safely, and which four gauge sizes genuinely pass a metric resistance limit.

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Guides · Cable constructionAugust 4, 2026 · 8 min read

Conductor Classes 1, 2, 5 and 6 Explained

IEC 60228 Classes 1 (solid), 2 (stranded), 5 and 6 (flexible) — what the class number actually means, when to use each one, the minimum wire counts, and how stranded resistance limits vary with class.

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Guides · Wire sizingAugust 4, 2026 · 5 min read

AWG Diameter vs Cross-Section: Two Different Answers

Why 12 AWG has both a 2.05 mm diameter AND a 3.31 mm² label — which one to use for ferrules/glands vs cable sizing vs purchase orders, and the stranded-wire trap that catches everyone.

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Guides · Wire sizingAugust 4, 2026 · 6 min read

American Wire Gauge: How AWG Sizes Are Derived

The geometric series behind AWG — the two fixed points (4/0 = 460 mils, 36 AWG = 5 mils), the 1.1229 step ratio, formula to compute any gauge, and the 3-6-10 shortcuts for on-site estimation.

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AWG Gauge References

16 per-gauge reference sheets · Diameter, mm², kcmil, applications

Reference7 min read

1/0 AWG in mm: Why Rounding Up Costs 31% Here

1/0 AWG in mm is 8.25 mm across, with a cross-section of 53.5 mm². Rounding up costs 31% more copper here, and the size below meets the resistance limit.

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Reference6 min read

10 Gauge Wire in mm: Diameter, mm2 & Ampacity

10 gauge wire in mm is 2.59 mm across, with a cross-section of 5.26 mm2. Here is the metric size to order, the ampacity, and why 30 A caps it regardless.

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Reference6 min read

12 Gauge Wire in mm: Diameter, mm2 & What to Order

12 gauge wire in mm is 2.05 mm across, with a cross-section of 3.31 mm2. Here is the metric cable that replaces it, and why 12 AWG fails a 4 mm2 spec.

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Reference6 min read

14 Gauge Wire in mm and mm2: Diameter and Cable Size

14 gauge wire in mm is 1.63 mm across, with a cross-section of 2.08 mm2. Here is the metric cable to order and the 28% gap if you round the wrong way.

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Reference6 min read

16 Gauge Wire in mm: Diameter and Conductor Size

16 gauge wire in mm is 1.29 mm across for solid wire. Here is the diameter, the metric size that replaces it, and why stranded 16 AWG measures much wider.

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Reference6 min read

18 Gauge Wire in mm: Diameter, mm2 & Cable Size

18 gauge wire in mm is 1.02 mm across, with a cross-section of 0.823 mm2. It sits closer to a metric size than any other gauge, and that changes the choice.

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Reference7 min read

2/0 AWG in mm: The Feeder Size That Converts Cleanly

2/0 AWG in mm is 9.26 mm across, with a cross-section of 67.4 mm2. It is one of only two gauges that meets the resistance limit of the metric size above it.

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Reference7 min read

2 Gauge Wire in mm: Diameter, mm2 & Cable Size

2 gauge wire in mm is 6.54 mm across, with a cross-section of 33.6 mm2. It is one of only two gauges that actually meets its metric cable resistance limit.

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Reference6 min read

20 Gauge Wire in mm: The One Time You Round Down

20 gauge wire in mm is 0.813 mm across, with a cross-section of 0.519 mm2. This is the one gauge where rounding down to the smaller metric size is correct.

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Reference6 min read

24 Gauge Wire in mm: Diameter and Why mm2 Fails

24 gauge wire in mm is 0.511 mm across, with a cross-section of 0.205 mm2. The nearest metric size is more than double, so there is no real equivalent.

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Reference6 min read

26 Gauge Wire in mm: Diameter and Metric Equivalent

26 gauge wire in mm is 0.404 mm across, with a cross-section of 0.128 mm2. The smallest metric size is almost four times larger, so there is no equivalent.

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Reference7 min read

3/0 AWG in mm: Diameter, mm2 & the Metric Size

3/0 AWG in mm is 10.404 mm across, with a cross-section of 85 mm2. Here is the metric size to order, the ampacity, and how to read the 0-series numbering.

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Reference7 min read

4/0 AWG in mm: Diameter, mm2 & Termination Size

4/0 AWG in mm is 11.684 mm across, with a cross-section of 107.2 mm2. Here is the metric size, the ampacity, and why the lug diameter is the number that bites.

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Reference6 min read

4 Gauge Wire in mm: Diameter, mm2 & Ampacity

4 gauge wire in mm is 5.19 mm across, with a cross-section of 21.1 mm2. Here is the metric size to order, the ampacity, and where the two standards disagree.

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Reference6 min read

6 Gauge Wire in mm: Diameter, mm2 & Ampacity

6 gauge wire in mm is 4.11 mm across, with a cross-section of 13.3 mm2. Here is the metric size to order, the ampacity, and how fast grouping erodes it.

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Reference6 min read

8 Gauge Wire in mm: Diameter, mm2 & Ampacity

8 gauge wire in mm is 3.26 mm across, with a cross-section of 8.37 mm2. Here is the metric size to order, the ampacity, and the 28% cost of rounding down.

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